What accessories fit a hard hat or safety helmet, and does OSHA require a chin strap? Slots, 30 mm rails and 7-slot brackets, face shields, earmuffs, headlamps, chin straps, liners, sun brims, pads and stickers by helmet
An accessory fits a hard hat when the helmet manufacturer lists it for that model, and Z89.1 makes that the rule: an accessory must not cause the helmet to fail any test, a Class G or E helmet is tested with its permanent accessories in place, and the user fits only what the manufacturer says is compatible. In practice three interfaces cover most of it: the universal side slots that take 30 mm earmuff blades and 7-slot face shield brackets, the model-specific carriers for shields and sun brims, and straps or clips that go over the shell for lamps and liners. No OSHA rule requires a chin strap; OSHA’s 2024 bulletin says one should be considered for all head protection, and Type II helmets such as the Studson SHK-1 come with a 4-point strap fitted.
Studson SHK1-RS Hard Hat Chin Strap, Fidlock Magnetic Buckle, M/L and XXLStudson’s replacement Fidlock chin strap: four anchor points and a magnetic buckle that opens with a sideways slide of two fingersThe three ways an accessory meets a helmet. Everything that attaches to a hard hat goes on in one of three ways. Through the slots: the side openings on most industrial helmets take a 30 mm blade (earmuffs) or a slotted bracket (face shields), and “universal” on a box means this interface. By a carrier made for the model: Studson’s cap-style face shield and half shield fit only the SHK-1 standard brim, its Paulson shields and sun shield only the full brim, and the same is true of every brand’s brim-mounted pieces. Or over the shell: headlamp straps, clip-on lamps, slide-on sun brims, liners under the hat and stickers on it, none of which touch the slots. The page below goes through the accessories in that order, then the chin strap questions, which have a rule of their own.
Accessories and chin straps, question by question
Fit statements are the manufacturers’ (Studson states the shell each accessory fits on every page); the accessory rules are Z89.1’s as the live lamp bracket guide quotes them.
Accessories and chin straps in plain words
- Three interfaces: the side slots (30 mm blades, 7-slot brackets), model carriers (shields, sun shields), and over-the-shell straps and clips (lamps, liners, stickers).
- Studson: glasses and the ED-3B fit every SHK-1; the ED-2B, cap-style shield and half shield fit the standard brim; the Paulson shields, nylon bracket, mesh shield, sun shield and FR sun brim fit the full brim; straps, lamps, liner, neck shade, sun brim and stickers fit both.
- Only accessories the helmet manufacturer lists keep the rating; never drill, glue or cut the shell; no metal through a Class G or E shell.
- No OSHA rule requires a chin strap; OSHA’s bulletin says consider one for all head protection; the employer’s assessment can require it.
- 2-point straps retrofit a Type I hat; 4-point straps come on Type II helmets and hold against tip and roll.
- Fidlock is magnetic, the plastic buckle is conventional, the Kevlar strap is FR (ASTM D6413 modified), HighBar is a dial-adjusted arm system.
- Straps and pads are replaced with the part made for the helmet, in the right size.
Questions people ask
Does OSHA require chin straps on hard hats?
No rule does. OSHA’s 2024 bulletin says a chin strap should be considered for all head protection and suggests one for construction and work at height; an employer’s hazard assessment can make it mandatory.
What are the OSHA chin strap requirements for hard hats?
There are none in 1910.135 or 1926.100; the advisory bulletin suggests straps, and Z89.1 tests the retention of a strap where one is fitted.
Is a chin strap supposed to be tight?
Snug: one finger fits between chin and strap, and the helmet cannot be rolled off when pushed from behind.
How to remove the chin strap from a hard hat?
Unclip the anchors from the shell rim (four on the SHK-1) or unkey them from the slots on other helmets; replace with the strap made for that helmet and size rather than repairing a worn one.
Is there a hard hat with a 4-point chin strap?
Every Type II and climbing-style helmet ships with one; the Studson SHK-1 strap is 4-point with a Fidlock magnetic buckle, and plastic-buckle and Kevlar FR versions are sold as replacements.
Are Fidlock buckles good?
They close themselves when the halves meet and open with a two-finger sideways slide, gloved or not, which is why Studson fits them; a magnet that stops holding is a replacement strap.
What does an FR chin strap do?
Keeps a helmet on without adding a strap that melts or drips in a flash fire: Studson states its Kevlar strap is tested to ASTM D6413 (modified) with no afterglow and no melting.
How do you attach ear muffs to a hard hat?
Push the 30 mm blade on each arm into the helmet’s side slot until it clicks, then swing the cups down; park them up on the shell when not in use.
How to attach hard hat clips?
Lamp and strap clips press onto the brim edge or into the helmet’s clip points from outside; nothing is screwed through the shell.
What are the rails on helmets called?
Accessory rails or side rails; the slots within them are the universal 30 mm slots that take earmuff blades and shield brackets.
Can you modify a hard hat?
Only with accessories the manufacturer lists; drilling, cutting, gluing or painting the shell is ruled out by Z89.1’s user appendix and the manufacturers’ instructions.
What do reflective stickers do on a hard hat?
Return headlight and lamp light so the wearer is seen in low light; the kit cut for the model (Studson, JSP, PIP, Dynamic) is the one tested on the shell.
How much do 1,000 stickers cost?
Custom sticker printing is priced by the printer and the quantity; a manufacturer’s pre-cut reflective kit for one helmet is priced on its row above. The stickers guide covers what the manufacturers allow.
What accessories fit the Studson SHK-1?
Glasses and the ED-3B earmuff fit both shells; the ED-2B, cap-style shield and half shield fit the standard brim; the Paulson shields, nylon bracket, mesh shield, sun shield and FR sun brim fit the full brim; chin straps, lamps, liner, pads, neck shade, sun brim and stickers fit both, with the dual-cert helmet taking its own pad set.
How to attach a welding helmet to a hard hat?
With a slotted welding helmet adapter made for the hard hat’s slots, from the welding helmet or hard hat manufacturer; the hard hat keeps its own rating only with an adapter its manufacturer lists.
Can I put another brand’s face shield or earmuffs on an MSA hard hat?
MSA says no: competitor accessories have not been tested with MSA helmets, and only MSA accessories such as the V-Gard Face Protection System and MSA cap-mounted hearing protectors are tested for continued compliance as an assembly.
What accessories fit the MSA V-Gard H1?
MSA lists the V-Gard H1 visor and frame, V-Gard H1 safety glasses and the H1 chin strap and accessory system; the V-Gard slotted-cap frames and visors above are for the V-Gard Cap and Hat.
Related guides
High-visibility hard hats and lamp bracketsWhat the standard saysHearing protection with a hard hatCap-mounted earmuffsStudson SHK-1 questions answeredFull brim or standard, Class C or E, HighBar, dual cert, weight and service lifeWhat is a face shield, and does it work?Visors, windows, brackets, tints and marksHow many lumens for a hard hat headlamp?Rechargeable lamps, clips and intrinsically safeDoes OSHA allow stickers on hard hats?What the manufacturer statesHard hats for cold weatherWinter liners and what they do to fitSafety helmet vs hard hatWhat the chin strap and Type II changeMSA V-Gard questions answeredService life, CSA, Fas-Trac III, Skullgard and what fitsThe ratings, test results and standards shown here are the manufacturers' published values, reproduced as published. Nothing on this page is a recommendation by Bayshore Safety that any product is suitable for a particular task, hazard or workplace. Selecting safety products and protective equipment is the responsibility of the end user and the employer, based on their own hazard assessment and the regulations that apply to their work. Confirm every value on the manufacturer's own documentation before use.
